Strong, stronger, MC-DUR PowerCoat

Whether it’s cleaning with superheated steam, mechanical shock from forklift trucks or impact from falling tools – day in, day out, industrial floors have to withstand a multitude of extreme – and often concurrent – stress loads. However, conventional purpose-built floors are usually designed with a focus on one predominant performance feature, so they are not able to provide the wider range of performance characteristic.

Extreme resistance

MC-DUR PowerCoat, on the other hand, offers a durable solution covering all the usage-related stress loads to which industrial floors can become exposed. This PU/cement hybrid floor system offers exceptionally high resistance to chemical attack, mechanical impact and thermal shock. Moreover, it has been specifically designed to permanently withstand a variety of such extremes occurring simultaneously.

  • MC-DUR PowerCoat withstands mechanical loads, e.g. from lift trucks or falling tools.

  • The PU/cement hybrid floor system has an extremely high resistance to chemical stresses.

  • Even at high thermal loads of up to 120 °C, the industrial flooring system does not lose its bond to the substrate.

  • To prevent injuries from slips, trips or falls, slip resistance of MC-DUR PowerCoat can be tailored to the specific need - even for permanently wet or greasy floors.

  • The special properties of the system allow excellent cleaning and decontamination possibilities so that the floor always meets the requirements for indirect contact in the food industry. Even high-pressure steam cleaning is possible.

  • Due to their high degree of resilience, the floors can be used over a period of many years. This saves both valuable resources and maintenance costs.

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The system

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The new MC’s PU/cement hybrid floor coating system

The MC-DUR PowerCoat is a four-component system based on a polymer emulsion consisting of an aqueous poly emulsion and a polymeric hardener component. Mixing with the mineral component (powder) creates a self-levelling coating or mortar that can be worked into an extremely robust and durable PU/cement hybrid floor. The fourth component is the colour, which is simply added to the mixture on site in the form of a paste to achieve the desired shade.

Products

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MC-DUR PowerCoat 200

MC-DUR PowerCoat 200 can be used as primer and sealer for MC-DUR PowerCoat 240 / 280 at the same time.

 

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MC-DUR PowerCoat 240

Self-levelling PU/cement hybrid floor coating in a layer thickness of 4 - 6 mm. The system remains fully functional over the long term under heavy mechanical loading and thermal stress values up to 80 °C.

 

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MC-DUR PowerCoat 280

In the case of particularly high thermal and mechanical resistance requirements, MC-DUR PowerCoat 280 with layer thicknesses starting at 8 mm offers precisely the maximum durability and reliability needed. This exceptionally resilient system remains intact and stable even at temperatures of up to 120 °C.

 

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Colour pigments

All products are coloured by adding prefabricated MC-DUR PowerCoat Color. The range of MC-DUR PowerCoat Color includes the colours red, yellow, green and grey.

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MC-DUR PowerCoat 240

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Highly resilient flow coating

  • Layer thickness 4 - 6 mm
  • Temperature-resistant up to 80 °C
  • Suitable for light steam cleaning
  • Highly chemically and mechanically resilient
  • Anti-slip properties individually adjustable

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System structure

  • Primer: MC-DUR PowerCoat 200
  • Traction scattering: Quartz sand, grain size 0.5 - 1.2 mm
  • Coating: MC-DUR PowerCoat 240

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Optimum anti-slip properties

  • Traction scattering: e. g. quartz sand, grain size 0.5 - 1.2 mm
  • Final top coat/sealer: MC-DUR PowerCoat 200

MC-DUR PowerCoat 280

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Exceptionally heavy-duty floor coating mortar

  • Layer thickness 8 - 12 mm
  • Suitable for squeegee application
  • Temperature-resistant up to 120 °C
  • Suitable for high-pressure steam cleaning
  • Highly chemically und mechanically resilient
  • Very high impact strength
  • Anti-slip properties individually adjustable

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System structure

  • Primer: MC-DUR PowerCoat 200
  • Traction scattering: Quartz sand, grain size 0.5 - 1.2 mm
  • Coating: MC-DUR PowerCoat 280

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Optimum anti-slip properties

  • Traction scattering: e. g. quartz sand, grain size 0.5 - 1.2 mm
  • Final top coat/sealer: MC-DUR PowerCoat 200

Downloads

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Application details

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Bonding grooves

To ensure an effective and intimate bond with the substrate, MC-DUR PowerCoat needs to be bonded into the concrete. The most effective method is to cut a groove into the substrate as close as possible, and parallel to the outer edges of the coated area.

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Connection to drainage elements

When considering liquids discharged into drainage systems, it is important to be aware not just of the temperature but also the discharge time. In the case of prolonged discharge of high-temperature liquids, gutters and floor inlets should be supported by flexible materials

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Expansion joints

Expansion joints in the substrate must always be repeated/matched in the coating. They can be sealed with a joint sealant.

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Fillets

In order to maintain hygienic conditions, e. g. in food processing and pharmaceutical applications, transitions from the floor to walls and other rising components require the provision of fillet joints.

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