Securing the future of your mining operation

Working in often unstable and unpredictable geological conditions demands innovative and reliable solutions to keep your operations running smoothly and your workforce safe. We provide innovative products for consolidation and stabilization: from shotcrete and products for rock and cable bolting to specialized resins and backfill materials. Our technologies enhance efficiency, protect your workforce, and safeguard the environment. Discover how our solutions can help you tackle mining challenges and build a stable foundation for the future.

Key Benefits of our mining solutions

Take advantage of our comprehensive solutions combined with the full package of professional, portable equipment. Experience a cost effective, rapid, clean, and precise application even in confined spaces. Enjoy peace of mind with scientifically verifiable results. Enhance your projects with efficiency, mobility and unmatched precision, minimising collateral damage.

  • Rapid on-site Support

    Our team of experts provides swift, on-the-ground assistance to address urgent challenges and minimize downtime.

  • Technical Expertise

    Leverage our deep industry knowledge to solve complex mining issues with innovative approaches.

  • Cost-Effective Methods

    We deliver tailored solutions that optimize your operations while keeping costs in check.

  • Project-specific Solutions

    Each mining project is unique, and our customized offerings reflect that, ensuring the best fit for your needs.

  • Comprehensive Training

    Empower your team with our thorough trainings to enhance their skills and operational efficiency.

  • German Engineering Excellence

    Benefit from our precision-engineered solutions, backed by renowned German quality standards.

  • End-to-End Service

    From initial consultation to ongoing support, we're your single point of contact for all mining needs.

  • Cutting-Edge Solutions

    Stay ahead with our advanced technologies and methods, designed to increase productivity and safety.

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Elevate safety, efficiency, and performance with our shotcrete admixtures

As one of the world’s leading construction chemicals companies, we understand the critical demands you face in mining every day. Our advanced admixtures, from shotcrete accelerators and water reducers to hydration control agents, are engineered to meet your exact needs on site, ensuring your operations run smoothly and safely. While our shotcrete accelerators provide rapid ground stabilisation and ensure a faster and safer mining progress, our water reducers enable high-strength, workable concrete even in difficult conditions while maintaining structural integrity. Our hydration control agents extend workability and allow long transport times without premature setting, Trust us to be your partner in success.

Shotcrete Accelerators

Achieve faster, safer, and stronger shotcrete with our MC-Montan HA accelerator

The MC-Montan HA Series consists of liquid alkali-free accelerators specifically designed to ensure rapid setting of sprayed concrete, enhancing safety and stability in underground environments. This advanced formulation allows for precise control over the setting and hardening process, facilitating the application of shotcrete at the optimal thickness while promoting early strength development. Additionally, it ensures excellent long-term strength and durability, making it a reliable solution for the rigorous demands of underground construction and mining projects.

MC-Montan HA Series

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MC-Montan HA01

MC-Montan HA01 is an alkali-free accelerator designed for general-performance sprayed concrete, providing versatile application and precise control over early strength development.

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MC-Montan HA04

MC-Montan HA04 is a high-performance alkali-free accelerator engineered for sprayed concrete in challenging ground conditions, delivering exceptional early and ultimate strength, ideal for applications requiring thick layers.

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MC-Montan HA02

Our low-viscosity, high-performance alkali-free accelerator MC-Montan HA02 with rapid setting properties is optimized for fast-paced setting and early strength development in lower temperatures or areas with significant water ingress.

Water Reducers

Extended workability and high-strength performance with our MC-Montan PowerFlow water reducers

The MC-Montan PowerFlow Series consists of high-range water reducers designed to ensure extended workability retention and superior performance in sprayed concrete. Utilizing advanced plasticizing polymers, these products enable a low water-cement ratio, leading to both high early and ultimate strength. Ideal for challenging underground environments, this series delivers stable, high-flow concrete with prolonged workability, ensuring both durability and precision in the most demanding environments.

MC-Montan Powerflow Series

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Montan Powerflow 5200

Montan Powerflow 5200 is a superplasticizer engineered for high workability and extended slump retention in concrete, with exceptional compatibility across various cements and binders.

Hydration Control Agent

Achieve precise timing and extended workability with our MC-Montan HCA hydration control admixture

MC-Montan HCA is a hydration control admixture series engineered to temporarily halt the cement hydration process, offering extended and controlled workability for wet concrete. This series ensures that the setting and strength development remain unaffected when used alongside set accelerators. Ideal for projects requiring precise timing and flexibility, the MC-Montan HCA series allows for efficient application without compromising the ultimate strength and durability of sprayed concrete.

MC-Montan HCA Series

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MC-Montan HCA 01

Our non-chloride hydration control agent MC-Montan HCA 01 is engineered to extend the working time of wet concrete for up to 72 hours, while ensuring full compatibility and reactivity with set accelerators.

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Secure your mines with fast, reliable rock bolting solutions

Our MC-Montan Injekt Series offers a comprehensive range of rock bolting solutions, tailored to enhance ground stability and ensure the safety and efficiency of your mining operations. From cementitious grouts to special resin injections, with our MC-Montan Injekt range you will benefit from rapid curing, enhanced bonding, and increased safety. Whether you face shifting rock masses or fractured strata, our products offer the reliability and efficiency you need to secure your rock bolting underground operations. Explore how the MC-Montan Injekt Series can elevate your ground stabilization efforts, providing the performance and peace of mind needed for safe and successful mining projects.

Ground stabilization and water control solutions with our MC-Montan Injekt series

The MC-Montan Injekt series offers a range of pre-mixed cementitious grouts and pumpable chemical resins specifically designed for underground injection in diverse geological conditions. These products are formulated to solidify and stabilize the ground, prevent or halt water ingress, improve internal cohesion, and support anchoring and bolting processes. Ideal for demanding underground projects, the MC-Montan Injekt series ensures reliable ground stabilization and enhanced structural integrity.

Cementitious Injection

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MC-Montan Injekt CG-TIX

MC-Montan Injekt CG-TIX is a highly pumpable thixotropic cementitious grout designed for cable and rock bolting in tunnels and underground mines. It offers extended workability time and delivers high early and ultimate strength, ensuring the permanence and safety of critical installations.

Resin injection

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MC-Montan Injekt SC

MC-Montan Injekt SC is the fast curing, pumpable, two component polyurea silicate resin with thixotropic properties for cable and rock bolting. It achieves final strength of >40MPa in a matter of minutes for quick installation and earlier load-bearing capacity of the bolts.

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Increase your backfilling efficiency and sustainability

Discover our admixtures designed to enhance your cemented paste backfill (CPB) operations. Our MC-Montan BF Series help to increase both the efficiency and sustainability of your backfilling processes. It includes advanced water-reducing and dispersing admixtures that optimise binder performance, reduce CO2 emissions, and maximise the volume of tailings returned to the ground. You can also improve the wet properties of your paste, allowing for a higher proportion of tailings or solids while reducing the need for additional binder. This helps you achieve strong, reliable backfill while controlling costs and minimising environmental impact – rely on our effective and sustainable backfill solutions!

MC-Montan BF – optimized water-reducing admixtures for sustainable and efficient backfill

The MC-Montan BF series is a comprehensive range of water-reducing and dispersing admixtures designed to improve the performance of cemented paste backfill in mining operations. By optimizing binder efficiency, reducing CO2 accumulation, and maximizing the volume of tailings returned to the ground, these admixtures enhance the sustainability and effectiveness of backfill processes. Each product in the series is tailored to specific project needs, ensuring compatibility with the unique mineral composition of local tailings. The MC-Montan BF series is crucial for achieving sustainable and high-performance backfill solutions.

MC-Montan BF Series

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MC-Montan BF 01

Our high-performance admixture MC-Montan BF 01 for Cemented Paste Backfill (CPB) is designed to enhance the wet properties of the paste, enabling increased tailings/solids content to offset binder reduction.

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Reinforce your shotcrete for ultimate durability

Controlling cracking and ensuring the durability of sprayed concrete is paramount in underground mining, especially in high stress environments. Our MC-Fibre Series is specifically designed to improve the durability and crack resistance of your shotcrete. It contains macro-polypropylene fibres which significantly increase the toughness and impact resistance of sprayed concrete without compromising its flow and slump properties. The fibres are highly resistant to acid and alkali attack, making them ideal for use in wet underground environments. Discover how our MC-Fibre Series strengthen your shotcrete applications and provide robust, long lasting reinforcement of your mining projects.

Boost shotcrete durability and crack resistance with our MC-Fibre Macro series

The MC-Fibre Macro Series consists of polypropylene fibres and is specially developed to increase the durability of shotcrete and reduce cracking without significantly affecting the flowability and slump of the fresh concrete. Thanks to its high resistance to acids and alkalis, the fibre is ideal for use in damp, underground environments that are exposed to frequent water ingress.

MC-Fibre Series

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MC-Fibre Macro

The 54 - 60mm polypropylene embossed fibre MC-Fibre Macro offers high tensile strength for reinforcing sprayed and casted concrete. Utilization of MC-Fibre Macro effectively acts as an anchoring mechanism within the cement matrix, ultimately improving the toughness and ductility of the material.

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Get in touch for more information or a direct quote now!

MC-Bauchemie Müller GmbH & Co. KG

 

Kei Sato

Global Business Development Manager
Tunnelling & Infrastructure

 

+49 1706943015

kei.sato@mc-bauchemie.de

 

Am Kruppwald 1-8

46238 Bottrop 

Germany


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